Charlies Chuck Roast | Smoked Beef Roast Recipe

A beef roast is usually done in an oven.

But I am here to change that.

This smoked beef roast recipe adds flavor with minimal effort.

Cooking low and slow allows the connective tissue in the beef to break down to juicy gelatin (plus you get a delicious smoky flavor).

This recipe uses several tricks to keep the meat tender. One trick is, injecting the meat with wagyu tallow, wrapping it partway through the cook, and letting it sit for 6 hours in a cooler.

Hungry Now? Jump straight to my smoked beef roast

This smoked beef recipe takes upwards of 14 hours! It is a great recipe for a weekend or the holidays with the family

The chuck roast in the smoker, ready to go!

Want to Know How to Smoke Roast Beef?

There is nothing like smoking a roast. It really brings out the flavor in beef!

Plus I love the delicious smell of BBQ as it fills my yard.

Our recipe works well with any type of beef. I’ve tried round, top, sirloin, and rump. But my favorite?

It has to be chuck. It has a good amount of fat but also holds its shape well for slicing.

Below we have pitmaster Robbies steps and pictures of an EPIC smoked chuck roast.

10 Steps to a Delicious Smoked Roast Beef

Below we have outlined the 10 steps to juicy and tender cook! It will take around 8 hours to cook, including once you have wrapped it.

1. Trim Your Chuck Roast

Robbie gave his 8-pound chuck roast a trim

our 8 pound chunk roast all trimmed on chopping board

2. Inject The Roast

Then the roast was injected with wagyu beef tallow

3. Give it A Rub

The chuck roast is given a rub with a homemade beef rub

4. Truss Your Chuck Roast

Truss your chuck roast. This will help it retain its shape.

5. Place in the Smoker

Preheat your smoker to 250°F. Place your chuck roast on the smoker and insert the temp probe.

You want it to reach an internal temperature of 165°F before you move to the next step

6. When to Pull Your Beef

Once the fat has rendered, you have a mahogany color and it has reached an internal temp of 165 pull from the smoker.

Note: Just make sure the fat has rendered and you have a good bark and color before wrapping it.

7. Wrap Your Beef

Wrap your beef along with a smear of wagyu tallow on the butcher paper

8. Return it to the Smoker

Return it to the smoker after wrapping. Smoke the roast until you reach an internal temp 203F-208°F. Test it by seeing if you can easily slide the probe in and out.

9. Let it Rest, Rewrap and Leave the Cooler

Rest the roast at room temp until you have an internal temperature of 180°F.

Wrap again in pink butcher paper smeared with wagyu tallow and leave your cooler to rest for 6 hours

10. Slice and Serve

Slice the roast against the grain and served with some mashed potatoes

What is The Good Cut of Beef to Smoke?


Chuck roast is our favorite beef for smoking.

Everyone has their own personal preference for beef. You can use beef shoulder, beef chuck roast, beef tenderloin, beef brisket.. the list goes on and on.

  • Chuck Roast:
    The chuck roast is a fantastic cut for smoking. Chuck roast is often known as chuck eye roast, chuck pot roast or chuck roll roast.

    It is a cheaper cut that is typically cooked in liquid or injected to keep it moist. I like using this cut for roasts because it is cheap and full of flavor. While smoking you do have to keep an eye that it does not dry out. 

  • Fillet:
    This a is a lean cut of beef and its also quite pricey. It is a classic cut for a beef wellington, but also good for roasting smoking, or grilling.

  • Topside, Silverside and Rump:
    I group these cuts because they are all great for smoking and roasting. They are tougher cuts that typically need to be cooked for longer to breakdown the connective tissue.

  • Sirloin:
    Also known as ‘top sirloin’. This is a great roasting cut, however, it does have less fat than others. This means you do need to bring your A game to smoke it.

  • Fore Ribs:
    The fore rib is the perfect cut for roasting or smoking because it has a beautiful marbling of fat. It also has a layer of fat on the outside which helps keep the roast moist and juicy. When I feel like getting a little fancier than chuck roast this is my go to.

How To Tell When Your Smoked Beef Roast Is Done?

For a juicy and tender beef roast, you are looking for an internal temperature of 203F-208°F.

The temperature does depend on your own personal preference.

Always keep in mind your meat will continue to cook once it has been taken off the heat source.

The best way to keep an eye on your internal temperature is to use a digital meat thermometer.

Hungry Now? Jump straight to my smoked beef roast

Smoked Beef Doneness Chart

Doneness LevelDesired Temperature (F)Take Out Of Smoker (F)
Rare140130 – 135
Medium Rare145135 – 140
Medium160150
Medium Well165155 – 160
Well Done170160 – 165
Fork Tender200-208200-208

Cooking for someone who doesn’t like red meat? Why not try my smoked leg of lamb? it is super lean but still has they indulgent smoky flavour!

Side Dishs For Smoked Roast Beef

Deciding what to have with your smoked roast beef can make or break your meal. Often having one dish from each group below is a good choice.

Vegetables

Beans, Grains, and Legumes

Potato-Based Sides

Pasta Based Sides

  • Pasta salad
  • Macaroni cheese

Salads

  • Watermelon, tomato and feta salad
  • Grilled corn salad

How To Cook Smoked Beef Roast

CHUCK ROAST ON THE SMOKER WITH TEMP PROBE INSERTED, LOOKING FOR 160 OR SO INTERNAL TEMP, BARK COLOR AND FAT RENDER BEFORE WRAPPING
Print Recipe
5 from 5 votes

Smoked Roast Beef

Beef roast is a family classic. Using your smoker is a great way to add flavour without adding anymore ingredients to overpower the true star of the show, the beef. 
Prep Time5 mins
Cook Time5 hrs
Rest Time20 mins
Total Time5 hrs 25 mins
Course: Main Course
Cuisine: Barbecue
Servings: 6 People
Calories: 220kcal
Author: Charlie
Cost: 50

Ingredients

  • Large foil pan
  • Meat injector
  • Salt & black pepper to taste
  • olive oil
  • 1 beef roast 6 pounds is ideal
  • 1 can of your favorite beer and one for drinking
  • 1 litre beef broth
  • 2 tablespoons garlic roughly chopped (or garlic powder)
  • 2 tablespoons onion powder
  • 2 tablespoons cayenne pepper optional, less if you don’t like spice

Instructions

  • Preheat your smoker to 235°F following your smokers manufacturers instructions, using your favorite wood chips or pellets.
  • Fill your meat injector with the beef broth. You want to thoroughly jab the roast to get as much broth inside as possible. This will add salt and liquid to the roast and help lock in as much moisture as possible while inside the smoker. 
  • Lightly coat the chuck roast with olive oil. In a bowl mix together the beef rub – onion powder, cayenne pepper, garlic, and salt & pepper to taste and coat the roast.
  • Place your roast in the foil pan fat side up. This will help keep your roast moist, tender, and flavorsome. This is done by the fat melting down through the meat throughout the cook.
  • Fill your foil pan with 1 can of your favorite beer (cider or juice) and the remaining beef broth. Again this will help your roast stay moist, tender, and flavorsome. The leftovers also make a fantastic gravy.
  • Place in your smoker uncovered once your smoker has preheated to 235°F and is burning a clean smoke. 
  • Throughout the cook, you want to check your roast at least once every hour, making sure to baste with the liquid inside the foil. 
  • At the three hour mark, you want to check the internal temperature of the roast and again every hour after thereafter. Check below for your desired cooking temperature. Always remember to get your meat out 5 – 10 degrees under temperature as your smoked chuck roast will keep cooking while resting. 
  • Once at your desired temperature remove the chuck roast from the smoker and wrap in foil. Let rest for 20 minutes. You never want to cut into a piece of meat fresh off the grill. You need to give the meat at least 15 minutes to relax after you remove the roast from the smoker and let the juices rest. This will make the meat far easier to cut, more tender, and well worth the wait. 
  • Once rested slice against the grain and serve! 

Get Leftovers?

In the unlikely event that you have leftovers here are a couple of my favorite ways to use them!

smoked chuck roast burger on my plate with lots of bbq sauce

Some BBQuestions

I get sent a lot of questions about smoked chuck!

So I have put them all below. Let me know if you have any more and I’ll add them.


How Long Does it Take to Smoke a Chuck Beef Roast?

Smoking beef roasts is a low and slow process, it can take anywhere from 8 – 24 hours. Typically, the lower temperature and longer you smoke your beef roast for the more tender and juicy your roast will be.

Cooking times will differ slightly depending on what cut of beef, size, thickness, and your specific smoker. In saying that you can use the below table as a general guide for smoking different types of beef.

What Temperature Do You Smoke a Beef Roast at?

You smoke roast beef at 230°F – 250°F. See the table below to see the temperature at which you smoke different cuts of at beef.

Cut Time (hours)Smoker TemperatureFinished Internal Meat Temperature
Ribs3 – 4 225 – 250°F190 – 205 °F
Beef brisket12 – 20225 – 250°F190 – 205 °F
Short Ribs6 – 8225 – 250°F190 – 200 °F
Prime Rib1225 – 250°F140 – 145 °F
Smoked Roast Beef8230- 250°F203°F – 207°F
Tenderloin2.5 – 3 225 – 250°F190 – 200 °F

This simple recipe allows for the flavor of the meat really stand out.

It is juicy, tender full of smoke flavor,
and truly melts in your mouth. This recipe uses a very basic spice rub but feel free to put your own personal touches on it.

Happy Smoking 🙂

Charlie

Author: Charlie Reeves
Hi, I’m Charlie, I am head taste tester at Simply Meat Smoking! I love it grilling, smoking, and getting out in the yard with the kids! The family also love to test all my recipes (especially my EXTRA CRISPY pulled pork, folk tender brisket, and ANY SEAFOOD I grill)

You will usually find me playing with the kids, perfecting my brisket bark, or sipping beers with boys around the fire. Can’t wait to share all my delicious smoking and grilling adventures with you!

You can read more on our About Us page.

Hungry For More Grilling Recipes?

36 thoughts on “Charlies Chuck Roast | Smoked Beef Roast Recipe”

    1. dale donald jordan

      i just smoked my first roast i put on garlic salt tyme rosmmary and sage smoked with pcan chips turnd out great

  1. It’s really a great and helpful piece of information. I am glad that you simply shared this useful information with us. Please stay us informed like this. Thank you for sharing.

  2. It’s actually a nice and helpful piece of information. I am glad that you just shared this helpful info with us. Please keep us informed like this.

    Thanks for sharing.

    1. Linda Chandler

      You say to baste roast several times during cooking. Doesn’t this let all of the heat ourt of the smoker and make it more difficult to maintain the proper temp. For smoking? As you can tell from my question I am new to this type of cooking. Any advice would be appreciated .

      1. Hi Linda!

        Hope you had a lovely weekend!! I would recommend basting beef roast and risk the drops in temp as this cut is prone to drying out. When you’re cooking a brisket you are looking for that crust so basting isn’t as necessary. Let me know if you have any more questions!!

  3. Almost anything smoked tastes great, I season before and after. I noticed seasoning it after taste better. I used Mr Binghams seasoning and get first place!

    1. You know what im going to have to agree with you there Dillon, Almost anything smoked DOES taste great! Im interested in this seasoning afterwards method, im going to have to give that a try. Do you season at all first?

  4. I injected mine with Lowreys signature steakhouse marinade. You hsve to strain it because the spices will clog your needle. I rub the strained spices on the outside and use apple wood in my smoker. Turned out better than my deep fried roast which are awsome too.

    1. Happy Saturday Branch! Thanks for the heads up, any pics of the roast?? I love checking out food pics (hehehe, guilty pleasure of mine!) ! I have a bottle of the Herb & Garlic that I was thinking of using for some chicken thighs.

  5. Hello
    What cut of beef did you use in the picture and what cut of beef do you recommend to get the most tender.

    Thank you
    Bob Beier

    1. Hiya Bob,
      Happy Friday!! I used a rump roast, some people will also recommend using chuck as well. Both of the cuts are from really highly exercised parts of the cow so you will find that both have loooots of connective tissue and collagen which can make them tough if you don’t cook loooow and sloow but its so worth it for the flavour. I find that rump does come out a little more tender in a shorter amount of time and does taste a better, so that is my preference. I recommend trying both and seeing what you think. Let me know how you go!!

      I hope your grilling this weekend!!

      Charlie

  6. Hi,
    I ended up using this smoked rump roast recipe and it was turned out soooo good!! Everyone at my 4th of July BBQ was raving about it, thanks so much I will definitely have to do it again next year

    Bobby

    1. Heya Bobby!

      Yeesss the rump works perfectly with this recipe! Did you slow cook it first?? I bet you will have people lining up for invites to next years party!!

  7. 5 stars
    Charlie using a beef roast my wife brought home and I have a really old smoker only gauge on it says cool and idea then hot lol. But my question is if I inject a lot can I get by with out opening the smoker a whole lot?
    I understand the moistness is necessary to keep it from drying out. Any other suggestions other than basting the meat. Could I cover it completely with aluminum foil that way? Starting my injecting now going to put it on in an hour and cook it all day. Let me know if you have any other advise on keep it moist.
    Love the page and will be back for more.

    1. Thnaks Brian!! Ohh that a tough one, its hard doing that first cook with an unknown smoker, I would try covering it for the first half as well as adding maybe 1-2 more cans of beer. This bad girl sounds like shes gunna take some trial and error, lucky we all have the time at the mo!! Let me know how you go (even some pics would be awesome) I love testing out new ways to cook!

      Cheers,

      Charlie

  8. 5 stars
    Hey Charlie!! The bacon butter beans were ABSOLUTELY delicious with your smoked beef roast, we are going to cook it again this weekend (already firing up my smoker!!)

    1. Hey Arch!! Thanks mate I know that bacon butter are increbile, even my kids make them now!! I will be firing up my smoker this weekend as well, with this awesome weather its looks like everyone will be getting out of there caves!!

  9. Thanks Charlie for the recipe. I thought that I would marinate the beef roast for 24 hrs plus inject a bit of it. I have only a Brinkman smoker with only a 1500 watt element the bottom. I sports a temp gauge “ideal ad Hot”. The idea is to fire up the grill with element and keep adding wood. What grill would be good to replace this beast?

  10. 5 stars
    I tried out your smoked beef roast recipe yesterday. turned out bloody great. I got some chuck like you recommended, Charlie, and it fell apart trying to transfer it to my carving board! Juicy and tender!
    Thanks so much!. Can’t wait to eat smoked roast beef sandwich for lunch! leftovers are the best!!

    1. thanks Dan!!! so stoked your loved my smoked beef recipe! nuthing like that folk tender meat!! hope you have some epic beef sandwiches this week!! send me a few pics if you make a good one rofl!!

      Charlie!!

Leave a Comment

Your email address will not be published. Required fields are marked *

Recipe Rating