Pit Boss Chicken Wings: Crispy Smoked Wings in Under an Hour

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These are my go-to wings when game day rolls around or when the kids start asking for something off the smoker. Thirty minutes at 250°F to get the smoke in, then crank to 425°F until the skin is golden and set. The baking powder in the rub is the thing most people skip — don’t. It’s what gets you crispy skin without a deep fryer.

Pair with sides like corn on the cob, coleslaw, or loaded baked potatoes; or, when I want to go all out, I go with smoked mac and cheese for the ultimate comfort-food feast.

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What You Need

Chicken wings
Olive Oil
Baking Powder
BBQ Rub (or use the ingredients below to make your rub.
Brown Sugar
Smoked Paprika
Chili Powder
Chipotle Chili Powder
Garlic Powder
Onion Powder
Black Pepper
Salt

How to Cook Chicken Wings on A Pit Boss Pellet Grill

Below are my seven simple steps for juicy chicken wings every time.

Step 1: Preheat the Grill

Preheat the grill to 250°F and pick your wood pellets. Different types of wood pellets provide different flavors. You could go for hardwood pellets, which provide a strong flavor: mesquite, hickory, and oak. I prefer using fruitwood pellets with poultry, as the sweeter, milder flavors work well with chicken and don’t overpower it. I recommend using cherrywood or applewood.

Make sure you have enough pellets in the hopper. You don’t want to run out partway. This will cause temperature fluctuations and can make the chicken wings rubbery.

I almost always go with cherry on wings — it gives a mild, slightly sweet smoke that doesn’t compete with the rub. Apple works the same way. If you’re using hickory or mesquite, go light — those woods can turn bitter on chicken skin at the higher finishing temperature.”

Step 2: Seasoning

Blot the wings with paper towels to remove excess moisture.

Note: You can brine your chicken wings for added moisture. I don’t do it in this recipe, but I have included the steps for brining the wings below; you can jump to it by clicking here.

Mix all the ingredients below in a bowl to make your rub.

Mix the baking powder and homemade or store-bought chicken rub in a bowl or sealed bag. The baking powder helps create the delicious, crispy skin. Make sure you get good coverage of rub on all the wings. You season the wings before cooking them.

The baking powder is doing the real work here — it raises the pH of the skin, which helps it brown faster and crisp more efficiently. Don’t skip it and don’t substitute with baking soda — they’re not the same thing. After coating, the wings should look evenly covered with no wet patches. If they look shiny or wet in spots, the moisture wasn’t fully patted off. Do it again.

What You Need for The Homemade Rub

  • 2 tbsp brown sugar
  • 1 tbsp baking powder
  • 2 tbsp smoked paprika
  • 1 tsp chili powder
  • 1 tsp chipotle chili powder
  • 1 tsp garlic powder
  • 1 tsp onion powder
  • 1 tsp kosher salt
  • 1 tsp black pepper
Preparing Chicken Wings

Step 3: Smoke at a Lower Temperature to Start

Before hitting the grill, add a little oil to the chicken to prevent sticking. You can also give the grill a quick spray of oil.

Spread the wings out on the grill grates. The secret to a consistent cook is enough space between the wings for the smoke to circulate, resulting in an even smoky flavor and a more efficient cook time.

Cook the wings for 30 minutes, then increase the temperature to 425°F and cook until the wings reach 175°F. Take care when opening and closing the grill lid so you don’t let too much heat escape.

At the 250°F stage, the wings will smell like smoke and rendered chicken fat — sweet and savory at the same time. The skin won’t be crispy yet; it’ll look matte and slightly dried out on the surface. That’s correct — the high heat stage is what does the crisping. When you crank to 425°F, flip the wings once halfway through the high-heat stage. The underside needs direct heat contact too, or you’ll get uneven color and soft patches on the bottom.

Wings On Pellet Grill

Step 4: Toss in Sauce or Serve Up Plain

Remove the wings from the grill when the internal temperature reaches 175°F. When they’re ready the skin will be deep golden, tight, and dry to the touch — not glossy, not tacky.

Press one lightly with your finger. It should feel firm with no give. If it still feels soft or looks pale in patches, give it another 5 minutes. Rest them for 5 minutes before saucing or serving — tossing immediately in cold sauce drops the skin temperature fast and softens it.

Pellet Grill Wings

How to Brine Chicken Wings

Brining chicken wings is a great way to enhance their flavor and moisture. Here’s a simple method to brine chicken wings:

  1. Prepare the brine: In a large container, combine water, salt, sugar, and desired flavorings, such as herbs, spices, or citrus zest. Stir until the salt and sugar dissolve.
  2. Add the wings: Submerge the chicken wings in the brine, ensuring they are fully covered. You can weigh them down with a plate or use a zip-top bag filled with brine to keep them submerged.
  3. Brine in the refrigerator: Place the container with the wings and brine in the fridge and let them brine for at least 1 hour, preferably 2 to 4 hours, for maximum flavor.
  4. Rinse and pat dry: Remove the wings from the brine and rinse them under cold water to remove any excess salt. Pat them dry with paper towels.
  5. Proceed with your recipe: You can now proceed with your preferred cooking method, such as grilling, baking, or frying the wings.

Remember to adjust the brine recipe according to the quantity of wings you are brining. Brining time can also be adjusted based on personal preference and the desired level of flavor. Enjoy your deliciously brined chicken wings!

What to Look for When Buying Your Chicken Wings

Look for big, fleshy wings with clear skin and no discoloration. This will ensure the meat is juicy and moist. The fat will help protect the meat during smoking and prevent the skin from drying out.

You also want to check for blood in the joints; this might affect the flavor of the wings. Do you prefer a strong, smoky flavor? I suggest looking for larger wings; they will absorb more smoke.

I buy pre-split wings when I can — flats and drumettes already separated. If you buy whole wings, split them yourself at the joint before seasoning. The tip goes in the bin or into stock. A whole wing takes longer to cook evenly and the tip chars before the drumette is done.

Why Baking Powder Makes Wings Crispy

Baking powder isn’t just a filler — it’s doing chemistry. The original Serious Eats research into crispy oven-fried chicken wings found that baking powder raises the pH of the chicken skin, which breaks down the peptide bonds in the surface proteins. This lets the skin blister and brown faster during the high-heat stage. The result is a crunchy, deeply coloured exterior that mimics deep-frying — without the fryer.

Two things to get right:

  • Use baking powder, not baking soda. Baking soda is too alkaline and will leave a metallic aftertaste.
  • Use aluminium-free baking powder if available. Some brands containing sodium aluminium sulfate leave a bitter taste at the higher ratios used on wings.

The low-heat first stage (250°F) lets the baking powder work and the fat render slowly. The blast to 425°F then drives off remaining surface moisture and crisps the skin in minutes.

Should You Cut the Wing Tips Before Cooking?

Yes — cut them off before cooking. The tip has almost no meat and it burns at the high finishing temperature before the drumette and flat are done. I cut at the joint with kitchen shears, takes about 30 seconds per wing. The tips go into a zip bag in the freezer and when I have enough I make stock

Should You Spritz Chicken Wings?

Yes, you can spritz chicken wings, but you don’t need to in this recipe. See the delicious liquids you can spray on your chicken wings here.

Chicken Wing Internal Temperature Guide

Wings are done when they reach an internal temperature of 175°F — not 165°F. While 165°F is the USDA minimum safe temperature for all poultry, dark meat cuts like wings and thighs contain more collagen and connective tissue than breast meat. That collagen does not fully break down until around 175°F, which is why wings pulled at the minimum safe temperature are often rubbery rather than tender and pull-off-the-bone.

Internal TempResult
165°FSafe — USDA minimum, but skin may be chewy
170°FCollagen breaking down, improving texture
175°FIdeal — meat pulls clean, skin fully crisped
185°F+Meat drying out, skin may tighten

Insert the thermometer into the thickest part of the flat or drumette, avoiding the bone. Bone conducts heat faster than meat and will give a falsely high reading.

What Wood Flavor Pellets?

Fruitwood pellets are the top choice for chicken wings on a Pit Boss. Pit Boss’ own wood pellet smoking guide confirms that apple and cherry are the best pairings for poultry — their mild, sweet smoke enhances chicken without overpowering it. The Pit Boss Fruitwood Blend (cherry, apple, and maple) is a natural fit for this recipe and will produce a beautiful mahogany color on the skin.

WoodFlavorBest For
AppleMild, clean, slightly sweetEveryday wings — subtle smoke
CherryMild, fruity, rich colorBetter bark color, subtle sweetness
Fruitwood BlendSweet, mild, all-roundBest default choice for this recipe
HickoryBold, bacon-likeStronger smoke preference
MesquiteVery intense, earthy❌ Too aggressive for wings

Avoid running out mid-cook — temperature drops caused by an empty hopper are the most common reason wings turn out rubbery. Check the hopper before you start and top up if in doubt.

How to Store and Reheat Leftover Wings

Store leftover wings in an airtight container in the fridge for up to 4 days. To reheat and keep the skin crispy, place them on a wire rack over a baking sheet in a 375°F oven for 10–12 minutes. Do not microwave — the skin goes soft and rubbery immediately. An air fryer at 375°F for 5–6 minutes is the best reheating method if you have one — it restores the skin to nearly its original texture.

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🍗 More Appetizers to Serve with Chicken Wings

Pit Boss Chicken Wings

Charlie
I love making these smoked crispy chicken wings. They are easy and delicious, but always impress a crowd as they are succulent with great flavor.
5 from 12 votes
Prep Time 5 minutes
Cook Time 55 minutes
Total Time 1 hour
Course Appetizer, Dinner, lunch, Main Course, Snack
Cuisine American, Barbecue, bbq, grill
Servings 6 People
Calories 486 kcal

Ingredients
  

  • 5 pounds chicken wings, flats and drumette
  • 2 tbsp baking powder
  • 5 tbsp BBQ Rub or use the homemade rub
  • 2 tbsp brown sugar
  • 2 tbsp smoked paprika
  • 1 tsp chili powder
  • 1 tsp chipotle chili powder
  • 1 tsp garlic powder
  • 1 tsp onion powder
  • 1 tsp kosher salt
  • 1 tsp black pepper

Instructions
 

  • Preheat grill a medium heat 250°F Top up with your desired flavor wood pellets, ensuring there's enough for the full cook.
  • Blot the defrosted wings with paper towels to remove excess moisture on the skin.
  • If you're making your own rub, mix all the ingredients in a bowl. Mix the baking powder and homemade or store-bought rub
    Mix the baking powder and homemade or bought rub in a bowl or clip seal bag because the baking powder gives a crispy skin.
    Throw in the dry chicken wings and coat with seasoning. Ensure you get an even coat.
  • Spread the wings out on the grill grate. To get a consistent cook, make sure there is enough space between the wings for the smoke.
  • Close the grill cover and cook at a steady temperature of 250°F for 30 minutes.
  • Increase the heat to 425°F and cook for a further 25–30 minutes until the internal temperature reaches 175°F
  • Remove the wings from the grill when the internal temperature reaches 175°F. If you want to toss your wings in a sauce, heat it up first. Using a cold sauce will cause the skin to go soft. You can also serve the sauce alongside to dip in.
Keyword bbq chicken, Chicken WIngs, Smoked Chicken

Smoke On!

Charlie

Author: Charlie Reeves
Hi, I’m Charlie, I have been meat-smoking and grilling for the past 15 years. I have an array of different smokers, thermometers, and have a love for finding the right wood and charcoal combo My favourite recipes are my EXTRA CRISPY smoked pork belly, juicy pulled pork, smoked brisket, duck poppers, and ANY SEAFOOD I grill).

I loves sharing his tips with beginners, helping them navigate the world of smoking. I find it’s not just about cooking; it’s a quest for that perfect smoky flavor.

You will usually find me playing with the kids, perfecting my brisket bark, or sipping beers with boys around the fire. Can’t wait to share all my delicious smoking and grilling recipes with you!

You can read more about me on our About Us page.

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15 thoughts on “Pit Boss Chicken Wings: Crispy Smoked Wings in Under an Hour”

  1. 5 stars
    Charlie, In the previous comment you stated 1 part baking powder to 3-4 parts salt !? …Don’t you mean 3-4 parts RUB?
    Thanks in advance…

    1. 5 stars
      my favorite rub for wings is a homemade one, here it is;
      2 tbsp baking powder
      2 tbsp brown sugar
      2 tbsp smoked paprika
      1 tsp chili powder
      1 tsp chipotle chili powder
      1 tsp garlic powder
      1 tsp onion powder
      1 tsp kosher salt
      1 tsp black pepper

  2. I’m going to try out my new smoker with this recipe. Roughly how long will it take to cook wings once I raise temp to 425? Thanks (it looks delish)

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