11 months ago

Step by Step Guide to Barbecue, Smoker And Gas Grill Safety (Updated Dec. 2018)

Grill Safety

I love summer, it’s that time of year that everyone loves to get out and have a barbecue.

The neighborhood is filled with that delicious aroma of cooking meat and wood fires. If it's on one of the ​best gas smokers, a propane grill or a good old-fashioned fire pit it all boils down to the same thing, good food, good times and even better memories.

Lighting up the barbecue is something that many of us do so often that it has become second nature to us, we forget that we are using some dangerous gear. We need to be vigilant around our grills, smokers and fire pits.

Think grill safety. Every year thousands of people worldwide are the victims of slips, trips & falls, burns and food poisoning from being careless around the grill. The last thing you want while you are having a great barbecue is a trip to the emergency room.

Below is the ultimate guide to ensuring your friends and families safety while working your magic. The following 10 steps should be taken very carefully. The last thing you want is a backyard accident.

1. Brush Up On Your Fire Knowledge & Safety

Obviously when you are grilling, smoking and barbecuing there is some sort of fire involved. Fire is one of the most destructive forces, & your inviting it into your backyard for a little get together.

The number one thing you need to have handy is a fire extinguisher.

Secondly, you need to know about the different types of fire and how each fire behaves. Each fire type needs a different method of extinguishing.

Every summer smokers & grills cause hundreds of injuries, thousands of fires, dozens of deaths and millions of dollars in damages You need to know how to quickly disable the fuel supply, extinguish any fire and call the fire department.

Smoking Hot Tip

Always be sure to have someone to guard the fire and a designated person to call the fire department in an emergency.

2. Read Your Instruction Manual

The good old instruction manual. There are many dangerous elements to the grill and safety should be your number one concern - not just your delicious brisket!


Barbecue technology has remained the same for many years, however, not all smokers, grills or propane bottles work the same. When you get something new read up about it, you might just prevent an accident. I always kept the instruction manual for my Weber Genesis e-330 close just in case!!

3. The Location of Your Grill or Smoker

The location of your grill is something that is quite often overlooked. We normally get excited and just set up where is convenient.

Somewhere in your instruction manual, it will give you some really helpful information regarding minimum distances your grill or smoker should be from buildings, trees, other grills etc.

Be sure to adhere to these instructions you never know when that little bit of extra space might save the day!

Smoking Hot Tip

​I really like that the Camp Chef Smoke Vault comes with extensive information on where to set up your smoker in relation to building, others grills & tree. See the Camp Chef Smoke Vault manual for more information.

4. Keep Your Food Safe

Just because we are out of the traditional kitchen doesn't mean that we should forget everything about food safety and hygiene.

You might be relaxing and having a good time but bacteria does'nt. Bacteria lives in everything, even your delicious potato salad.

Bacteria likes to grow in temperatures above freezing all the way up to 165°F. Every second that your food is in this very wide temperature range bacteria is multiplying, growing and causing disease in your food.


We need to remember to keep our food cool at all times. As soon as we are ready to cook take it out of the fridge, and as soon as we are done service put it back in the fridge. This is the best way to limit bacterial growth.

Charlie's Hot Tip

 Don’t leave anything up to chance. Here's a BBQing rule to live by; 
Suspect everything, keep everything covered and cooled, when it gets hot.

5. Be Aware of Smoke & The Harm it Can Cause

When you have fire, you have smoke, smoke gets everywhere! On your clothes, In your hair, eyes, and lungs. Smoke is a huge part of having a cookout, however, it is something that is often overlooked.

You need to be careful with smoke. Smoke from your grill or smoker contains Polycyclic Aromatic Hydrocarbons (PAH), carbon monoxide and several other dangerous substances.

PAH is a substance that is formed when grease burns, it even has links to forming cancer in the human body.

We all love the smell of the smoke from our favourite woods & meats, however, do keep in mind it can actually cause you harm. So do try and limit the amount of smoke you inhale.

Smoking Hot Tip

​Sometimes you need to invest in our health and pick a smoker which  isn't releasing damaging smoke or gas. I've put together my top recommendations for the best meat smokers of 2018. This list  has been personally tested by me!

6. Lighting Your Charcoal & Grill Safety

Contrary to common belief, charcoal grills/ smokers are the cause of far more fires than gas smokers/ grills.

Some people use lighter fuel on charcoal grills, this method can be dangerous to.When lighter fluid burns the evaporated fluid explodes. So be extremely careful when using this fluid. If possible stay away from this altogether and use a safer method such as the charcoal chimney

7. Regularly Check Your Gas Lines

By a country mile, the number one cause of gas grill fires is an obstruction in the gas line. The gas lines usually run out of sight under, behind or next to your grill where quite often it sits ‘out of sight, out of mind’. I use a Smoke Hollow 44241g2 and find that I need to clean the gas lines every 2-3 months

The number one obstruction in the gas line is bugs. Bugs can climb into little places causing gas to flow where it shouldn't.

You need to regularly go out of your way to inspect your gas grill for problems.Try and check your lines before every backyard session, that way you know your grill/smoker is always in tip-top shape.

Smoking Hot Tip

The first sign that something is not right will be the smell of gas. If you ever smell gas, do not hesitate to turn off the master valve of your bottle. This will stop the gas at the source and stop any gas from escaping and causing any problems.

8. Beware of Grease Build Up 

Remember propane and natural gas burn at temperatures over 1900ºC. So it is dangerous enough that you are using flammable materials to cook with, but the food itself is also flammable.

Flare-ups are much more than just a nuisance and they are potentially very lethal. You grill collects grease that builds up over time from grilling/ smoking. 

After only a few cookouts, it's not unheard of to have accumulated up to a few pounds of grease.

This is one of the most important reasons to keep on top of your grills cleanliness. Remember, a clean grill/smoker is a safe grill/ smoker, no matter what kind.

​Charlies Tasty Tip

​We all have that go to recipe. This one makes me a hero among the kids and a food god to my wife. It's my smoked pork loin.

 Due to pork high fat content, you might find that this cooking this bad boy a lot may lead to a grease build up. So don't be lazy, first eat your delicious pork, then get your smoker a good clean!

9. Eliminate Cancer-Causing Char

We all love a good char on our chicken or a really nice crust on our brisket, but be careful.
Charring your meat (or veggies for that matter) at very high temperatures can cause surface charring, the char can cause cancer-causing substances called Heterocyclic Amines (HCA) to form.

To Minimize The Risk of This You Can:

1) Avoid overcooking (charring) any food type

2) Use a thin cut of meat that does not require such long cooking times, thus minimizing the risk of char.
3) Use a marinade
4) Grill at a lower temperature

10. Avoid Excessive Alcohol 

In the backyard, its really great to kick back with a cold one and watch the meat cook. However, as you can tell from the above being the master of your grill/ smoker does require some clear thinking.

Alcohol and clear thinking do not go hand in hand together. Try to stay away from opening too many cold ones while you are in charge of the grill. 

Let everyone else kick back and have one while you are cooking, then once the food is done enjoy your well-earned drink and have a good time.

Even better if you did the cooking you can kick back and have a cold one while everyone else cleans up!

Final Thoughts

Grill safety is something we stress to everyone.

Being safe around the grill is not hard and keeping these rules in the back of your mind at all times might just save your guests, family members or your own life one day.

Before using your grill always be sure to inspect it, make sure everything is still in good working order, especially if it has been hidden away all winter.

When inspecting your grill and you do find it is just not in the shape it used to be, don't put your family and friends lives in danger make sure you check out best gas smokers and make an investment on your safety.

Now get out there and check our gas lines and dig out those instruction manuals!

How often do you check your gas lines?

Happy smoking

Charlie

5 (100%) 1 vote

Charlie

You will more often than not find me tinkering around in my backyard. I will have one hand tightly gripped around a can of beer and the other hand tightly gripped around my spatula. Not so long ago (almost 8 years now) I got obsessed with Grilling, smoking and BBQ-ing. I can't get enough of it.. and neither can my family!

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