Is Your Brisket Bark Too Hard? (6 Ways to Prevent/ Fix It)

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Have you spent hours trying to smoke the perfect brisket?

But the bark is way too hard?

So do you want to know how to prevent your bark from going hard?

I will show you below! You’ll be serving up pitmaster worthy brisket in no time!

What Is Brisket Bark?

So what is brisket bark? In case you aren’t up to speed with BBQ lingo…

The ‘bark’ is a combination of the spice rub and cooking technique (smoking) that chemically reacts through the cooking process (heat). It forms on the actual meat over the fat layer on the entire brisket. 

The bark layer on the brisket is a delicacy and delicious to eat! It needs to be done right and if you haven’t tried it, imagine the layers of textures and flavor.

Why Is My Brisket Bark Too Hard?

Want to know why bark end up tough and hard?

There are 3 main reasons why your brisket bark might be too hard which can just be 1 or a combination of all of them.

Not Enough Moisture

If you don’t have constant moisture in your smoker or grill then this can cause the crust to form quickly during the cooking process.

The Temperature Is to High

If you don’t have a constant lower temperature while smoking or grilling then this will cause the Millard effect too quickly.

 High Sugar Ratio

If you have a high sugar percentage in your spice rub then this can cause too much caramelization.

How to Prevent Hard Brisket Bark

Follow these eight rules to help prevent a hard brisket bark.

Sugar Ratio in the Rub

Only put in around 20% sugar content in your spice rub with plenty of kosher salt.

We warn against brown sugar is it burns way easier.

Do Not Put Directly on the Heat Source

Do not place your brisket directly near or in the heat source.

This will cause it to dry quickly and cook unevenly so cook with indirect heat.

Maintain a Constant Low Temperature and a Long Cooking Time

If your smoker is too high then it will burn instead of caramelizing and the bark needs time to form the crunchy smoke flavor.

Maintain Moisture When Cooking

Spray the meat every 30 minutes to ensure moisture or have a water pan in your smoker.

Try adding vinegar which will help with the denaturation.

Fat Cap Facing Heat Source

Make sure the fat cap of the meat is facing any hot spots so it can render out.

Good Quality Meat

Great bark building won’t happen without a good quality key ingredient. 

Wrap The Brisket In Butcher Paper

If you wrap your brisket in butcher’s paper halfway into the cooking process then it will trap moisture.

Why Is My Brisket Bark Mushy?

If your brisket bark is coming out mushy instead of having a desirable texture, there could be several reasons behind it. Here are a few potential causes:

  1. Insufficient drying: Before smoking, it’s important to allow the brisket’s surface to dry out. Moisture on the surface can prevent the formation of a crisp bark. Ensure that you pat the brisket dry and let it air dry in the refrigerator overnight or use a fan to promote drying.
  2. High humidity: Cooking in a humid environment can hinder the development of a firm bark. Moisture in the air can prevent the surface of the brisket from drying properly. Consider smoking on drier days or using a dehumidifier in your cooking area.
  3. Cooking at low temperatures: Cooking at very low temperatures for an extended period can result in a mushy bark. To achieve a crispy bark, it’s important to maintain a higher cooking temperature (usually around 225-250°F) for the initial phase of smoking.
  4. Foil-wrapping too early: If you wrap the brisket in foil too early during the smoking process, it can create steam and trap moisture, leading to a softer bark. Reserve foil-wrapping for the latter part of the cooking process to retain moisture without sacrificing texture.
  5. Moisture accumulation: Excessive moisture accumulation, either from spritzing too frequently or using a water pan in the smoker, can contribute to a mushy bark. Reduce the frequency of spritzing or consider omitting the water pan if you prefer a drier bark.

Don’t Have Any Brisket Bark?

Didn’t end up with any bark on your brisket? Don’t worry!

See my resource – Brisket Has No Bark? See how to fix it!

The Almighty Brisket

The piece of meat we will be covering today is the mighty smoked brisket. 

This is one of the top ‘right of passage’ hallmarks for any amateur pitmaster. 

The brisket is usually beef that is taken from the chest area.This large muscle requires a low and slow heat source to break down the connective tissue which creates tender meat.

The great thing about this cooking method is we can incorporate loads of flavors through ingredients and techniques like spices and smoking.

How Does Brisket Bark Form?

So how does the bark form on a brisket? A true craftsman can balance the sweet spot for the crispy bark on brisket but what are these chemical reactions that make this piece of meat so desirable?

Let’s get our thinking caps on for a second while I explain this meat science.

The Millard Reaction

The Millard reaction in a nutshell is when a sugar reacts with a protein which is accelerated by a heat source. 

As the meat cooks, this reaction takes place and elevates the aroma, taste, and appearance of the food.

You can tell you’ve achieved this reaction by the dark brown color as the sugars caramelized with the fat and spices.

I’m salivating just thinking about it.


Back to focus.

Denaturation is biochemistry jargon to explain the process of proteins (the beef brisket) breaking down and losing structural integrity at a cellular level.

This is caused by external stressors like salt, acid, and heat.

Okay, so when the brisket is exposed to things like heating, brining, or marinating it changes its form (well duh).

This is in summary what happens when there is bark on your pork butts and beefy cuts.

The best thing is that when combined with the Millard reaction, all those lovely layers of rub and natural sugars develop an intense smoked brisket to remember.

I almost forgot to say too, that the harder layers of meat on the outside also protect and keep the meat moist on the inside!

TLDR: Millard (taste, smell & appearance) + denaturation (texture & protection) x smoking = bark

Does Brining Help in the Formation of Bark?

Bring brisket doesn’t help with the formation of bark. It is really just for the flavor and texture of the meat.

If you want to brine your brisket, see my resources for dry brining brisket

What Is the Ideal Texture of Brisket Bark?

The ideal texture of brisket bark is a matter of personal preference and can vary among individuals. However, there are some common characteristics that many barbecue enthusiasts look for in a well-formed bark.

Typically, the ideal brisket bark should have a dark, mahogany or blackened appearance. It should be firm and crispy on the outside while retaining a tender and juicy interior. The bark should provide a flavorful and slightly smoky taste that complements the meat. It should also have a nice balance of sweetness and savory flavors.

Additionally, a good brisket bark should have a textured surface with some variations, such as cracks or crevices, which indicate a caramelized and flavorful crust. It should not be overly dry or charred, but rather have a pleasing combination of tenderness and crispness.

Ultimately, the ideal texture of brisket bark may vary based on personal preferences, but achieving a balance between crispness, tenderness, and intense flavor is often the goal.

Characteristics of Bark That is Too Hard

Is the Bark Too Hard to Cut Through?

If you are finding it hard to cut with a standard knife then it’s going to be hard to chew through a tough bark.

Is the Layer of Bark More Than 1 Inch Thick?

If the bark is more than 1-2 inches thick then it’s likely the formation of bark is too hard which will dry out your lovely homemade brisket!

The Bark Can Also Be Soggy Instead of Hard

If the bark formation is wet or mushy then you have not achieved the right complex chemical reactions we look for.

Taste It!

Is it too bitter and burnt?

Brisket Cooking Tips

What Is The Ideal Temperature To Cook A Brisket?

The ideal temperature to cook a brisket is around 225°F.

How Long Should I Cook My Brisket?

Cook your brisket until the internal temperature of 204°F which will take around 90 minutes per pound of meat.

What Is The Ideal Internal Temperature Of a Cooked Brisket?

The internal temp of the brisket should be 204°F and the best way to monitor the brisket is with a meat probe.


I’ve Already Cooked My Brisket and the Bark Is Too Hard?

What if you are here to try and save a brisket as the bark was too hard?

Unfortunately, there isn’t much damage control as we can’t just rewind the chemical processes.

I would recommend taking it as a learning experience and cutting away the bark to make burnt ends. 

Chop the harder bark into smaller pieces and add a vinegar-based hot sauce or bbq sauce.

The acidity will help break it down further and mask the texture and flavor.

Anyways, here we are and I hope the next time you cook a brisket the bark is perfect.

Smoke On!


Hi, I’m Charlie, I have been meat-smoking and grilling for the past 15 years. I have an array of different smokers, thermometers, and have a love for finding the right wood and charcoal combo My favourite recipes are my EXTRA CRISPY smoked pork belly, juicy pulled pork, smoked brisket, duck poppers, and ANY SEAFOOD I grill).

I loves sharing his tips with beginners, helping them navigate the world of smoking. I find it’s not just about cooking; it’s a quest for that perfect smoky flavor.

You will usually find me playing with the kids, perfecting my brisket bark, or sipping beers with boys around the fire. Can’t wait to share all my delicious smoking and grilling recipes with you!

You can read more about me on our About Us page.

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